Detroit diesel series 60 engines equipped with ddec iii or ddec iv electronic control systems are identified by a k in the sixth position of the model number. Series 60 onhighway engine operators guide introduction this guide is intended for use by the speci. Every step of our design, testing and manufacturing process builds quality into every engine that bears the detroit name. There could be several reasons for the temperature rise. The next revision to this manual will include the revised information. We use cookies to give you the best possible experience on our website. The detroit diesel series 60 inlinesix 4 stroke diesel engine was first produced in 1987 and differed from most onhighway engines, by being an overhead camshaft engine with full drive by wire electronic control. I have a 2006 detroit series 60 that builds pressure now and then the pressure is not steady one time it will be normal you might drive 500 miles or so everything is fine next time you might drive 50. The piston of the series 60 engine is a two piece design. How to increase horsepower on a detroit diesel series 60.
Maintain a sharp cutter bit to ensure the cylinder block counterbore is accurately machined. Detroit diesel electronic controlled series 60 engines can be equipped with a variety of options designed to warn the operator of an engine malfunction. I shut engine down and 5 seconds later i start up the engine again. Nitrite inhibitors in series 60, 2000 and 4000 marine engines. Detroit diesel series 60 top liner cooling highway and. The truck is old 1998 freightliner cc but there is no leaks. Its using no water, or excessive blow by or white smoke. Series 60 detroit overheating heats up to 220 fan comes on cools to 180 on flat ground pulling hill will not cool will shut down have changed many sensors and parts is an egr engine what can i do. Series 60 detroit diesel engines catalog page 226, thermostat groups. A qualified detroit diesel technician can download engine operation history to verify which reading you are actually viewing on your electronic display. For decades, commercial marine operations have trusted mtu propulsion systems at sea, in rivers and lakes around the world.
Diesel engine series 60 for pleasurecraft marine applications. An electronics innovator the first fully, electronically controlled heavyduty diesel engine. If so there should be an internal oring gasket in the housing that looks like the one on the thermostats. To avoid scalding from the expulsion of hot coolant, never remove the cooling system pressure cap while the engine is at operating temperature. Your coolant temperature sensor is a vital part of your detroit diesel series 60 engine. Detroit diesel series 60 service manual pdf download. The only check engine light that ever comes on is the high fuel temp, but only once in a while. Detroit forum 60 series overheating 4771 on 20110405. Find great deals on ebay for detroit diesel series 60 engine and detroit diesel series 60 engine 14l. The series 60 overhead camshaft design eliminates the. The ecm lab the detroit diesel series 60 ddec iv ecm duration. Series 60 engine demand detroit detroit diesel series 60. Detroit engines perform at their peak for miles and miles, with bestinclass fuel economy and lowcost maintenance and service. Depending on your individual requirements, we offer different solutions such as our marine diesel and gas engines and hybrid marine systems.
What was unique about this mill was that it was the brands first ever cleansheet design. Probable causes for coolant in my fuel filter on my 06. The valve and injector operating mechanism is located entirely in the cylinder head. Thermostat series 60 detroit diesel engines catalog page 226. The intention of this manual is to provide information in general terms so that it may be applicable for all applications unless specifically noted or identified. Detroit series 60 water pump replacement replacing your series 60 water pump is necessary to the overall health of your engine.
If any are fully refundable once they are returned to us and determined to be in good core condition. The fan comes on at 208 and shuts it self off at 186 if they are sitting at an idle. If there is coolant in the oil, the cylinder liner orings are leaking. I just got the heads, rods, liners all done and now this. The forged steel dome provides the structure to harness high horsepower and a strong surface for the piston rings to seal against. Replacing a ujoint on a big truck with tiger tool ujoint press. The codes are saying fuel temp sensoe and coolant temp sensor. When it is 6070 degrees outside it cools well and once it get to 80 degrees.
The truck comes close to overheating on the slightest hill and from leaving a stop signstoplight. Why do i have oil in radiator of detroit diesel 60 series. Detroit diesel series 60 common failures and problems. The temp gauge stays on 150 and then suddenly goes to 230240 for a split second and then back down to 150. Many people have heard of detroit diesel series 60 top liner cooling or top cooled liners, but dont know what they really are. Detroit diesel series 60 thermostat replacement freightliner. The series 60 egr system will be supported in the near future. Series 60 cylinder block liner boring detroit diesel. The engines are keel cooled, with each engine to its own cooler. Using cutter pt2000109 set to the dimensions listed in table pt2000109 cutter dimensions and see figure bushing repair area. If there is a coolant leak, a common symptom is the engine overheating. Introduced in 1987, the detroit diesel series 60 does well in fueleconomy tests and is considered as one of the most costeffective vehicles of its kind. Freightliner cascadia dd dd15 dd16 overheating bad thermostat stuck close duration. Detroit diesel series 60 common problems and failures.
To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as its industry trump car. It measures the temperature of your coolant through electrical resistance and makes fuel calculations accordingly. Detroits electronically controlled series 60 diesel engine was introduced during the first quarter of 1987. When this part breaks down, it can cause overheating, which can lead to serious damage to the power system. I got a 2000 international 9900 with a ddec iv series 60 motor. This model year ddec is a first generation series ddec and typically this model will display engine oil temp rather than coolant level temp. The lights turn off and the temperature gauge goes back fast from 240 degrees to. Replacing thermostats on my 97 detroit series 60 youtube. The sixcylinder engine already produces 425 horsepower but a few. By maintenance i mean headaches and solutions we found the. Detroit diesel series 60 engine fitzgerald glider kits. The most successful detroit diesel engine ever produced, the series 60 was also the first engine in the world to fully utilize electronic engine controls. Page 20 additional service information is available in the detroit diesel series 60 service manual, 6se483.
Testing a fan clutch on freightliner detroit diesel 60 duration. Starting with engine serial number 06r597515, detroit diesel starting drilling holes in the block to. Fan works, changed thermostats, new air filters, new coolant, and checked for obstructions everywhere i could. In this video, i explain howto troubleshoot and diagnose an overheating engine. Probable causes for coolant in my fuel filter on my 06 detroit 60 series engine answered by a verified technician. Detroit series 60 water pump 127 l diesel pro power. Warranty is void if engine heat sensor is removed from engine. I have a 1999 freightliner detroit diesel 60 series 12. New series on maintenance on our prevost h345, detroit diesel series 60. This electronically controlled engine has a favorable history, shared between all three versions, and despite having been out of production for years now, it remains a popular choice for many. The top ring of the series 60 marine engine is lowered to protect it from high cylinder temperatures. This manual discusses the proper application and installation of the detroit diesel series 50 and series 60 engine. Been having problem with building pressure in cooling system. Series 60 detroit overheating heats up to 220 fan comes on.
If so take a screw driver and pop it out and hand press the new one in. You could have a thermostat sticking, blockage internally in the radiator. Detroit diesel 2cycle engines publication 7se298 0106. The images on your right are out of my very old detroit diesel training manual. Replacing engine temperature sensor seems to have fixed the problem. If you are overheating always check your thermostat, as it is one of the top causes of overheating. Freightliner cascadia dd dd15 dd16 overheating bad thermostat stuck. Unfollow detroit diesel series 60 to stop getting updates on your ebay feed. Detroit diesel engine series 60 repair or replacement of valve and injector operating mechanism january 28, 2020. Imb inframe rebuild kit for detroit diesel series 60 19861998, mcif23532558qca. Diesel engine overheating problems and some of their solutions. Series 60 thermostats parts diagram without comments the temperature of the engine coolant is controlled by two blockingtype thermostats located in a housing attached to.
Blown head gasket more than likely you have a bad head gasket. We have replaced the water pump, radiator, thermostats, checked all the hoses, checked the timing, replaced fan and fan shroud. How to solve an engine overheat condition ericthecarguy duration. Problems with series 60 detroit diesel engine it still runs. Ring thickness is increased by 20% to increase strength. Series 60 thermostats parts diagram without comments the temperature of the engine coolant is controlled by two blockingtype thermostats located in a housing attached to the right side of the cylinder head. Detroit series 60 thermostat question freight relocators. Cooling system detroit diesel troubleshooting diagrams. Hi folks, im running a 2000 western star 4964ex with a series 60. Low levels or loss of coolant, poor air flow through the radiator and a defective thermostat are just a few of the problems that could cause a diesel engine to overheat. See figure 154 for series 60 diesel engine and see figure 155 for series 60 gas engine. Series 60 thermostats parts diagram detroit diesel. As a convenience to holders of the series 60 service manual, information in service manual format is attached.
Symptoms of a blown diesel head gasket it still runs. Ive been running and overhauling detroit diesels for nearly 60 years. How to change the thermostats on detroit diesel series 60 in a 2008 freightliner cascadia. Detroit diesel series 60 common failures and problems highway.
Detroit diesel does not offer pressure control radiator caps as original equipment on series 60 engines hot coolant. The engine cooling system filter and conditioner is a compact bypass type unit with a replaceable spinon type element. When they are pulling the hills with a load or ever on a hot summer day running constant, the unit over heats on them. Almost by definition, truckers have always been practically obsessed with engine reliability fuel mileage. Detroit forum overheating problem 3852 on 20090910. The oil gallery holes on the gasket, are probably worn and oil is getting mixed in with your coolant. Sensor for coolant temperature, for detroit diesel series 60 11. Im not totally familiar with detroit, but i think a shop thats equipped for it can press them in.
Detroit 60 engine temp gauge going crazy, replace sensor. Overheating of a diesel engine can be caused by anything that decreases the efficiency of the cooling system. Want to buy what it looks like a 19941995 volvo wg with detroit. Do not use this type of coolant in series 2000 and series 4000 marine engines. I have a 2006 detroit series 60 that builds pressure now and then the pressure is not steady one time it will be normal you might drive 500 miles. Detroit engine spares diesel and industrial engine spares. Why do i have oil in radiator of detroit diesel 60 series engine. Detroit diesel series 60 engines diesel engine history. Im guessing detroit thermostats go in like cats and cummins beings they look the same. Detroit diesel engine series 60 repair or replacement. How to perform a cooling system flush on your diesel engine. The factoryinstalled coolant filter is mounted on the gear case cover.